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COMPANY PROFILE
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Terrajal, a leader in design, innovation and
technology in the manufacture of ceramic products, is an export driven company,
founded in 1990.
We are proud to list such fine hotels as the
Hyatt, Marriott, Mandarin, Holiday Inn, Rosewood Inn and Disneyworld as
distinguished clients of our buildings materials division, while our consumer
products division include; Bloomingdale's, Macy's, Target, Mervyn's, Pier One,
Bombay Company and many other fine retailers as valued customers.
Strict production standards, the best raw
materials available and a staff of highly skilled artisans, designers and
engineers are key elements which have propelled Terrajal to international
recognition. Located in Guadalajara, Mexico's world famous ceramics center,
Terrajal combines Old World artisanry and attention to detail with 21st century
technology and design. Our products are extremely durable and we boast a wide
selection to fit many tastes.
We are also capable of fulfilling the special
design needs of our customers, depending upon the request. We at Terrajal feel
that our unique, rustic ceramics, with their numerous applications, can provide
long-lasting quality and beauty. We invite you to explore the possibilities
that our products can offer.
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| MANUFACTURING PROCESS |
Our manufacturing process involves several steps,
whereby much care and attention is given to the production of each tile. The
process begins by weighing each of the raw materials used to make the tile in
order to obtain the proper mixture.
Next, the powder mixture is put into a high
energy mixer and the correct amount of water is added. We then put the newly
formed clay through a pug mill extruder in order to take out any air bubbles
present in the clay. In our process, the extruder can extract either a sheet of
clay that is cut by a tile mold or it can extract a 7 inch diameter mass slug.
The clay mass slug is used by hand
forgers to make the mouldings, trims, reliefs and the majority of the tiles.
Our hand forgers are responsible for the incredible detail in all hand made
pieces. The next step is the drying process. Field tile goes into our vertical
dryer for fast drying while the rest of the tile to be hand-painted is slow
dried at normal room temperature.
After the tile is dry, we apply a base and then
the different imported unleaded glazes either by hand or by a glazing line.
These tiles either go straight to the kiln or they go to the hand paint
department which will give the pieces the final touch. All our pieces are fired
in two types of kilns: a roller hearth or intermittent kiln.
Once the ceramic pieces are cool to the touch,
they are sent to the selection department. This department individually
inspects each tile to determine its quality. Finally, the tile is packed and
sent to the warehouse department. |
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